Gerrie | Digital Industry Solutions

Modernize your Continuous Operations

With World-Class Digital Solutions

Driving Performance for Continuous Manufacturers

We understand the challenges continuous manufacturers face. With that in mind, we developed comprehensive digital solutions, such as real-time production monitoring, predictive maintenance, and batch control, to empower manufacturers to optimize their non-stop production processes.

Our digital solutions help small, mid-size, and extensive facilities to minimize downtime, reduce costs, and maximize asset utilization by providing visibility into production workflows and enabling proactive maintenance strategies.

Features for Process Industry

Monitor & Control Batch Production

With a flexible and modular application your staff can manage and control your manufacturing operations from the shop floor or anywhere.

Get in Control: With real-time plant visibility, take quick data-driven decisions that with boost productivity and prevent operational losses.

Efficient Quality Control & Compliance Management

An integrated quality management system improves internal quality processes and ensures adherence to quality regulatory standards. It streamlines quality control activities and facilitates continuous improvement throughout the shop floor

Track & Trace Batches: Detect potential compliance and regulatory nonconformities in real time and segregate them safely, preventing recalls.

Minimize Unplanned Equipment Downtime

Get alerts for out-of-range parameters and early signs of equipment failures and replace parts before they break.

Additionally, it enables a more efficient labor resource allocation, a complete record of work orders, parts, supplies management, AI-driven anomaly detection capabilities, and many more features.

Allocate Resources Efficiently: Prioritize work orders based on equipment data and manage spare parts efficiently.

Unlock Smart Manufacturing with Plex MES

The brochure for the Plex Manufacturing Execution Suite (MES) emphasizes how this advanced software can transform manufacturing operations by providing real-time, paperless production management. Designed specifically for production leadership professionals and plant managers, Plex MES offers enhanced visibility, quality control, and operational efficiency.

It addresses common challenges such as manual processes, limited traceability, and outdated data by automating tasks and connecting every aspect of production. By integrating with your existing systems, Plex MES enables smarter decision-making, reduces errors, and boosts productivity, ensuring that your operations run smoothly and stay competitive in the evolving manufacturing landscape.

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Frequently Asked Questions

Can I share information with my team and other departments?

Our smart manufacturing solutions integrate all your manufacturing systems onto a high-availability cloud-based platform, which allows the collection and analysis of real-time production data.

The platform provides all departments with a unified view of multiple aspects of your facility. This supports production execution and monitoring, predictive maintenance, quality management, and inventory control to drive efficiency across the enterprise.

How much does it cost?

Our solutions are primarily cloud-based, and the cost can vary depending on your facility's size and specific requirements; in all cases where we deployed one of our digital solutions, the project resulted in significant ROI.
Contact us today to receive a tailored proposal for your facility outlining the pricing structure and features you can take advantage of.

How long is my data retained?

Forever. Your team can look back on any given period of time; the sooner your facility starts to collect data, the easier will be to make important data-driven decisions.

My facility operates 24/7. Is the solution available at all times?

Yes! Our digital solution is always up and running; this way, all departments can rely on fast and secure consolidated data during all working shifts.

Is the data collected from my facility safe online?

All communication to and from our data centers is encrypted, and secured using two-factor authentication technology. This way, only authorized users, with authorized devices can access the platform.

Can this solution be implemented on a single production line?

Yes. Modularity is one of the key advantages of our solution portfolio. You can deploy a digital solution for one or two work centers initially, and progressively expand it to other areas.

Where Do I Go Next?

Schedule a complimentary technical consultation with our digital industry solutions experts for a tailored solution that fits your needs.